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Rotational moulding consists of introducing a
known amount of plastic in powder, granular, or
viscous liquid form into a hollow, shell-like mold.
The process begins with specially developed and
uniquely applied resins. They can include plastisols,
polyethylene, polycarbonate, acetate butyrate,
polyamide, elastomers, polyurethane, polypropylene,
ethylene vinyl acetate and fluorocarbons. Some of the
most advanced work is being done with cross-linked
polyethylene and even nylon.
The mold is rotated and/or rocked about two principal
axes at relatively low speeds as it’s heated so the
plastic enclosed in the mold adheres to, and forms, a
monolithic layer against the mold surface. The mold
rotation continues during the cooling phase; thus the
plastic retains its desired shape as it solidifies. When
the plastic is sufficiently rigid, the cooling and mold
rotation is stopped to allow the removal of the plastic
product from its mold. At this stage the cyclic process
may be repeated.
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